AISERVA and AIKuari
AIKuari (VYROX Quarry) Overview
AIKuari, sold as VYROX Quarry (also written VYROX AI Quarry), is an AI-powered IoT platform and quarry operations management system built for quarries and asphalt plants. It joins crushers, conveyors, stockpiles, asphalt plants, trucks and environmental monitors into one live picture, then raises alarms, work orders and reports. It is aimed at quarry owners, plant managers, maintenance engineers and HSE officers, and is designed, installed and supported by VYROX International Sdn Bhd in Kuala Lumpur.
Who It Is For
| Person | What They Use Most |
|---|---|
| Quarry Owner and Group Manager | Group View across every site, ESG and environmental reports, CO2 by source and the cross-site watch list |
| Plant Manager | Tonnes per hour, stops by reason, kWh and fuel per tonne, stock days of cover and the daily report |
| Maintenance Engineer | Health scores, days to the alarm limit, thermal hot spots and work orders raised from a prediction |
| HSE Officer | Dust, noise and blast limits, camera detections confirmed by a person, near-miss records and SOS alarms |
How the Sidebar Is Organised
The demo groups its seventeen screens in the sidebar. The Alarms item shows a count of open alarms.
| Group | Screens |
|---|---|
| Overview | Group View, Digital Twin, Machine Condition |
| The Chain | Blasting, Crushing, Conveyors, Stockpiles, Asphalt Plant, Loading and Delivery |
| Site-Wide | Fleet and Fuel, Environment, Safety |
| Operations | Alarms, Work Orders, Camera Review |
| Insight | Reports, Ask a Question |
The product website also describes a Control-Room Screen, a wall display that rotates through the sites. Screens refer to a Limits page (the limits readings are checked against) and a Factors page (the engineering and emission factors used in calculations).
How It Works
- Sense. VYROX sensors and cameras measure vibration, temperature, dust, noise, blasts, levels, belt tonnage and heat.
- Connect. LoRaWAN and 4G gateways carry readings to the platform. For older plants with no signal wired out, a gateway agent can read the plant's HMI screen with AI vision, for reading only.
- Monitor and Analyse. One picture per group, region, site, plant and machine.
- Alert and Predict. Warning and alarm limits with a deadband, plus trend projections of days to a limit.
- Guide. Recommendation cards on plant screens, and Ask AI.
- Control. Rule-driven commands, such as sprinklers on a dust rule, are queued for the site gateway. Nothing stops a machine by itself.
- Report. Daily operations, environmental and ESG reports, with CSV export.
Signing In and Roles
A live system is reached from the Sign In button on aikuari.com. VYROX creates accounts during setup, and each account sees only the group, region, site or plant it is allowed to see.
The product has five roles: Admin, Manager, Engineer, Operator and Viewer. The exact permissions of each role are agreed with VYROX during setup. Acknowledgements and important actions are written to an audit log.
Try the Guided Demo
The Try the System section at aikuari.com/software.php plays one simulated quarry day in twelve steps, from Before the Shift at 00:00 to The Day in Numbers at 18:00.
- Press Play the Day to step through automatically, or Pause to stop.
- Use Next and Back to move one step at a time. The last step shows Done.
- Click any sidebar item to open that screen at any time.
- Some steps let you move sliders, confirm a detection or record a value.
Map of the VYROX Quarry Guides
- Group View and Control-Room Screen
- Machine Condition and Work Orders
- Alarms
- Camera Review and Safety
- Blasting
- Crushing and Conveyors
- Stockpiles
- Asphalt Plant
- Digital Twin
- Loading and Delivery
- Fleet and Fuel
- Environment, Dust, Noise and Settling Ponds
- Reports and Ask AI
- VYROX Quarry Devices
- VYROX Quarry FAQ
Frequently Asked Questions
Is AIKuari the Same as VYROX Quarry?
Yes. aikuari.com is the product website and VYROX Quarry is the product name.
Are the Numbers in These Guides Real?
No. They are sample values from the demo company, Demo Quarry Sdn Bhd. Your own figures come from your own sensors once the system is installed.
Can the System Stop a Machine?
No. Commands are rule-driven and limited to jobs such as switching sprinklers, and a person confirms every camera detection.
Who Installs and Supports It?
VYROX International Sdn Bhd, building AI and IoT systems since 2015 and certified to ISO 9001:2015 and ISO 27001:2022. Contact ai@vyrox.com.